[China Packaging Network News] At the 2015 China International Flexible Packaging Technology Summit Forum, Li Ning, Director of the Printing Industry at Beijing Lingyun Company, presented an innovative testing system designed for flexible packaging. This advanced system enables highly efficient and accurate online detection of defects in flexible packaging materials, significantly improving quality control and reducing waste.
Traditional methods of soft bag quality inspection have long been plagued by inefficiencies. For instance, the use of strobe lights often leads to visual fatigue among operators, making it difficult to achieve 100% defect detection. Similarly, image-based detection is limited to identifying only continuous defects, which means it’s essentially a random sampling approach. These shortcomings are no longer acceptable in today's fast-paced and high-demand market.
As the flexible packaging industry becomes increasingly competitive, the demand for faster, more efficient, and higher-quality production has risen. This shift has made quality monitoring more challenging, leading to higher waste rates and greater pressure on quality assurance processes. Therefore, companies must enhance their quality management capabilities to stay ahead.
Lingyun's advanced detection system offers a breakthrough solution. It can accurately identify a wide range of defects, such as overprinting, ink smearing, mosquito spots, knife wire issues, tailing, and bronzing. The system also features zone detection, allowing for precise classification of defects. Additionally, it includes a defect learning function and a specially developed algorithm tailored for soft packaging applications.
What makes this system truly remarkable is that Lingyun has achieved the world’s first online-offline inspection process. Not only does it detect defects in real-time, but it also allows for offline removal of these defects, solving long-standing challenges in connecting front-end and back-end processes. This innovation helps flexible packaging companies achieve more effective quality management and streamline their operations.
In addition to the hardware, Lingyun has also introduced new software specifically designed for flexible packaging products. This software enhances detection efficiency and user experience, making the system more intuitive and practical for end-users.
The flexible packaging industry thrives on innovation, and staying updated with the latest technologies and management practices is crucial for success. By embracing new equipment, advanced techniques, and modern strategies, companies can maintain their competitiveness and ensure sustainable growth in an ever-evolving market.
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