[China Packaging Network News] At the 2015 China International Flexible Packaging Technology Summit Forum, Li Ning, Director of the Printing Industry at Beijing Lingyun Company, presented an innovative online testing system for flexible packaging. This advanced system offers high efficiency and precision in detecting defects during the production process. According to reports, this technology helps flexible packaging companies significantly reduce waste and enhance their overall competitiveness in the market.
Traditional methods of quality inspection in the flexible packaging industry have long been plagued by inefficiencies. For instance, the use of strobe light detection can cause visual fatigue among operators, making it difficult to achieve 100% defect detection. Additionally, image-based detection systems are limited to identifying only continuous defects and often rely on random sampling, which is not sufficient for modern production demands.
As the flexible packaging industry becomes increasingly competitive, the demand for high-speed, high-efficiency, and large-width printing has risen. However, these advancements have also made quality control more challenging, leading to higher waste rates and stricter quality requirements. Therefore, enhancing quality management capabilities has become a critical priority for flexible packaging companies.
Lingyun’s detection system stands out for its accuracy and efficiency. It can identify a wide range of defects, such as overprinting, ink smearing, mosquito spots, knife wire issues, tailing, and bronzing. The system not only classifies defects but also supports zone-based detection, enabling comprehensive testing across various materials. Moreover, it features a defect learning function tailored specifically for soft packaging applications, with a specialized algorithm for knife wire detection.
What makes this system truly groundbreaking is that Lingyun has achieved the world's first online-offline integrated inspection process. This means that defects can be detected in real-time and addressed offline, effectively bridging the gap between front-end and back-end operations. This innovation helps flexible packaging companies achieve more efficient and accurate quality management.
In addition, Li Ning introduced a newly developed software solution by Lingyun, which enhances detection speed and user experience. The improved interface and functionality have significantly boosted customer satisfaction and practical application value.
The flexible packaging industry is highly dependent on technological advancement. For companies in this sector, staying updated with new equipment and technologies, along with adopting modern management practices, is essential for maintaining a competitive edge and ensuring sustainable growth. By embracing innovation and adapting to industry trends, businesses can thrive in an ever-evolving market.
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