Laser digital die cutting technology advantages

Laser digital die-cutting uses laser to vaporize materials to complete die-cutting processing of various products. Laser digital die-cutting technology is attracting attention in the field of traditional die-cutting with high efficiency and flexibility.

A typical laser die-cutting system consists of a carbon dioxide laser, power supply unit, cooling device, software, and smoke extraction system. If the laser die-cutting system is not connected to an existing printing machine, a web-feeding system is also required. . In addition, a registration camera monitoring system is also necessary. All in all, if this technology is used, john Dillon, deputy general manager of sales and marketing at 1800-30000-LasX, said that this is roughly equivalent to the price of a pre-press upgrade.

In addition, the previous laser die cutting system uses a fixed laser device to move the X-Y coordinates internally. Some users do not agree with this technology because their processing speed cannot meet their needs. Chriss Chow, deputy general manager of the Paper Machining Division at Laser Machining, said that the newer galvanometer system uses controlled laser beams and rotating lenses to move the laser faster. According to reports, this device can handle 80-600 inches per second.

The laser digital die-cutting system can perform stepping operation with intermittent or pointer movement, and can also be die-cut during movement. The laser beam programming program controls the continuous movement. The speed of die cutting can be adjusted. The laser beam can either completely cut through the material or add different adjustment parameters. Only the cutting paper can be cut, and the bottom sheet can be die cut, ie, a certain depth can be cut or punched.

The advantages of laser digital die cutting

Laser digital die cutting has many advantages. From the viewpoint of flexibility, the laser can be moved in any direction and can be die-cut in any complex shape: the shape of each die-cutting unit can be changed during operation, so that the packaging [encyclopedia] and trademarks The production can be completely personalized. In addition, accuracy is the strength of the digital system. Laser digital die-cutting can easily achieve tolerances of 0.003 inches and can even compensate for the inherent insensitivity of printing and finishing. Materials can be stretched during printing and finishing, Chow said. Lasers can be adjusted to this, but previous die-cutting could not do this.

The laser digital die-cutting system can efficiently perform scratch operations with high yields, and the pattern of scratches can be modified at the last minute without interrupting production. Simple open and complex shapes have the same production cost and time of production. From the point of view of return rate, the end user can directly control the middle and short production without having to save a lot of diecuts, Dillon Say they can immediately respond to the customer's request, because it saves the time to make a die-cut.

Jules Farkas, Wave Front Technology's manager, said that laser digital die cutting does not require a die cut and it does not require the use of other tools to make holes. The flesh material is cut to the desired shape.

From an aesthetic point of view, laser digital die cutting also has many advantages. Because it is die-cut without pressure, it will not damage the material being die-cut, especially the die-cut pressure-sensitive label [Encyclopedia] has a better peelability after the traditional circular die-cutting.

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