The difference between a set door and a traditional wooden door
From a structural and material standpoint, as well as considering the production methods, installation techniques, and quality control, there are significant differences between modern set doors and traditional wooden doors: 1. Structural Material Differences: Traditional wooden doors typically use pine or fir for the internal structure, with an outer layer of plywood. Plywood is a multi-layered board, and each door contains at least 8 glued layers from the core to the surface. Any issues in these joints can cause visible irregularities on the surface. In contrast, set doors use solid pine or fir as the inner frame and seal it with environmental MDF. This reduces the number of glued layers to just four, significantly minimizing the risk of surface unevenness. Traditional doors often use veneered edges, which may result in color mismatches, shrinkage, or peeling. Set doors, however, use full solid wood veneer, eliminating these problems and providing a more consistent and durable finish. 2. Production Methods and Quality Control: Traditional wooden doors are usually manufactured in small workshops or factories with a high degree of manual labor—often over 80%—making quality control difficult. On the other hand, set doors are produced using advanced machinery through 18 strict processing stages. Each step is inspected, and the final product undergoes a comprehensive factory screening. During installation, workers perform self-inspections, followed by checks by project managers and professional departments within the company. This multi-level quality assurance system ensures consistent quality and reliability, which is less common in traditional manufacturing. 3. Visual and Sensory Experience: Traditional doors with a plywood surface must be heavily sanded before leaving the factory, making the veneer thinner and giving it a “hard and thin†feel. Set doors, however, use fine sanding technology that maintains the optimal thickness, avoiding damage to the wood’s natural structure. The veneer used in set doors is thicker than standard plywood, and after high-pressure vacuum bonding, the final product feels more natural and smooth. Whether viewed or touched, set doors offer a more refined, elegant, and authentic wood texture compared to traditional doors. 4. Painting Process: The painting process for set doors involves multiple steps such as whole white sanding, partial white sanding, putty sanding, primer sanding (repeated three times), and dust-free spraying using large environmental water curtain equipment. This level of precision and cleanliness is not typically found in the production of traditional wooden doors, which often lack such systematic and high-quality finishing procedures. This article comes from China Wooden Door Network, China's well-known wooden door industry portal website! (http://) Detailed reference: Click here Food Grade Essential Oil,Cumin Oil,Garlic Oil,Black Pepper Oil Ji'An ZhongXiang Natural Plants Co.,Ltd. , https://www.zxessentialoil.com